Home > Basic Specs / Panel Description

Basic Specs / Panel Description

Basic Specs & Panel Description for Thermocore SIPS

Standard panel configuration diagram

Thermocore™ structural insulated panels are high-quality foam core panels that may be used in exterior wall and roof systems. They are a one-piece product that is designed to enclose timber frame structures, log structures and other types of conventional home. These panels provide superior support and insulation properties while reducing installation time.

Basic Structure

We custom-manufacture each panel to house plans or architect's drawings by injecting high-quality polyurethane between two sheets of oriented strand board. The polyurethane acts as its own adhesive, providing a strong, consistent bond across the entire panel. We design the panels to include features like preinstalled corners, door bucks, window bucks, subfacia and electrical conduit boxes to ensure the quality of construction while drastically reducing the time involved.

Physical Properties

Overall Thickness

Thermocore panel wall 4″ (When combined with 1/2″ drywall, accepts standard window jambs, allowing faster, better-looking installation.) Structural wall 4 1/2″ Roof 6 7/16″ (+/- 1/16″)

Inner/Outer Skin

7/16″ Oriented strand board (a structural, exterior-rated composite board).

Insulation Core

We use a Class I fire rated closed-cell polyurethane foam that contains no formaldehyde or CFCs. Polyurethane foam is a thermoset plastic which does not melt and maintains structural integrity until consumed. It is far more fire-resistant than most conventional building materials. Polyurethane foam does not promote the growth of mold, and serves as its own vapor barrier. It's a common, proven building product that is found in most homes and on store shelves.

Minimum R-Value

  • Wall: R-24, 26
  • Roof: R-40

Warranty

Thermocore panels carry a limited lifetime warranty covering defects in materials and workmanship. Click here for warranty details.



Top
Thermocore SIPS home under construction

“Panels make the finish work much easier than stick built. Window openings are machine cut to exactly the manufacturer's specification and square to boot. All the drywall and trim work is much easier to do and with less waste and hanging cabinets was a breeze!”

- Chris F. (Builder),
Indiana